PP FRP SCRUBBER
Manufactured by Plastic Fabricators
Industrial activities often produce gases and fumes which could cause corrosion and cannot be simply discharged to the atmosphere without being processed in any way. Regardless of whether such gases and fumes are generated in the course of some chemical reaction, electroplating, acid pickling, laboratories' work or pharmaceutical manufacturing, they need to undergo some treatment prior to being discharged in order to reduce negative impacts on people, equipment and environment.
Plastic Fabricators designs and manufactures PP FRP Scrubbers intended for the effective extraction of acidic fumes, toxic gases and corrosive vapours out of industrial exhaust flows. Our scrubbers are made of corrosion-resistant Polypropylene (PP) inner liner and Fibreglass Reinforced Plastic (FRP) shell, thus combining outstanding chemical resistance and high strength for industrial purposes. Every scrubber is individually designed considering airflow, process chemistry and installation specifics. Being packed with top quality virgin plastic tower packing, our scrubbers ensure efficient gas-liquid interaction thus allowing to absorb and neutralize harmful substances. They can be of different diameter and height and can be installed and commissioned completely.
TECHNICAL DATA
WHAT IS A PP FRP SCRUBBER?
PP FRP Scrubber is an air scrubbing system that can be used for capturing toxic gases, fumes, acids mists, and foul smells from the exhausts in industries.
The polluted air enters the scrubber and comes into contact with the carefully chosen scrubbing liquid. The pollutant is either absorbed or neutralized by the scrubber before clean air is discharged through the stack.
Plastic Fabricators produces scrubbers utilizing PP FRP material in two layers. The inner layer consists of polypropylene material that offers superb resistance to chemical corrosion, while the outer layer made of FRP materials gives the mechanical strength to the scrubbers to be used in industries.
Depending on the use, the scrubbing agent can be water, an alkali, or other appropriate chemicals that neutralize the process gases. The tower packing inside the scrubbers offers increased contact area to improve scrubbing efficiency.
Why Industries Choose PP FRP Scrubbers
TYPES OF CONTAMINANTS REMOVED
PP FRP Scrubbers are commonly used for removing or neutralising a wide range of industrial emissions, including:
- Fumes of Hydrochloric acid (HCl)
- Sulphur dioxide (SO₂)
- Sulphur trioxide (SO₃)
- Vapors of nitric acid (HNO₃)
- Ammonia (NH₃)
- Nitrogen oxides (NOx)
- Acid Mist
- Alkaline vapor
- Chemical odors
- Water-soluble process gases
The scrubbing liquid is selected according to the chemical composition of the exhaust. Choice of scrubber fluid depends on the chemistry of gas stream.
COMPLETE PRODUCT RANGE
WHY AIR POLLUTION CONTROL MATTERS
The process of modern manufacturing involves the use of chemicals that give off dangerous fumes in their course of action.
An effectively designed PP FRP Scrubber helps trap and neutralize these contaminants before they get out of the exhaust unit. Using a combination of corrosion-proof design and efficient gas-liquid contact, it offers an excellent choice for industries interested in maintaining consistent operations along with controlling air emissions.
OUR PP FRP SCRUBBERS
Designed for Efficient Industrial Air Pollution Control
The exhaust from no two processes will ever be alike. The nature of the chemical vapor, air flow rate, temperatures, and concentrations are all key factors in the design of the scrubbing process system.
Plastic Fabricators is highly specialized in producing customized PP FRP Scrubbers that have been tailored to meet the demands of the specific application. The scrubbers have been designed in such a way as to guarantee efficient gas absorption and also high resistance to corrosive chemicals.
The scrubbers consist of a dual laminate of either PP FRP or PVC FRP materials in order to provide both chemically resistant layers internally and FRP layers externally. The packed towers use virgin plastic packing media.
Packed Bed Scrubber
Packed Bed Scrubber
Packed bed scrubbers are one of the most popular air pollution control devices used for soluble gas and chemical vapor removal.
Large surface area provided by the packed bed ensures high efficiency of this system in the continuous operation mode.
Wet Scrubber
A wet scrubber uses a recirculating liquid to clean industrial exhaust gas of pollutant.
Wet scrubbers are often chosen when gases are easily soluble or can be chemically neutralized by using proper scrubbing fluid.
Chemical Scrubber
A chemical scrubber is a device which uses scrubbing liquid that chemically reacts with the contaminants in order to neutralize them before emission into the environment.
Laboratory Fume Scrubber
It is designed specifically for laboratory exhaust systems that are used to clean corrosive vapors generated during the testing process in laboratories.
COMPLETE PRODUCT RANGE
APPLICATIONS OF PP FRP SCRUBBERS
The scrubbers are used in various industries where the presence of toxic gases is removed before being discharged into the atmosphere.
Typical applications include:
- Fume Extraction for Acid Fumes
- Chemical Manufacturing Industries
- Pharmaceutical Industries
- Electroplating Industries
- Pickling Lines
- Battery Manufacturing Industries
- Dyeing and Pigment Industries
- Fertilizer Industries
- Mass Drug Manufacturing Industries
- Metal Finishing Industries
- Fume Hoods in Laboratories
- Chemical Stores
- Petrochemical Industries
- Wastewater Treatment Plant Industries
- Air Pollution Control Systems
ORDERING REFERENCE
HOW A PP FRP SCRUBBER WORKS
Efficient Removal of Harmful Chemical Fumes
In a PP FRP Scrubber, the process involves treating air by allowing the contaminated air to come into contact with the scrubbing liquid in the packed tower.
The process generally follows these steps:
Step 1 – Contaminated Air Collection
The chemical fumes are collected from equipment, tanks, lab fume hood and processing areas using a ducting system.
Step 2 – Air Enters the Scrubber
Using a corrosion-proof blower, the contaminated air is drawn into the scrubber tower.
Step 3 – Gas-Liquid Contact
In the packed section, there is a downward flow of the scrubbing liquid while the contaminated air flows upward in between the packing media.
Redistribution of the liquid by the packing ensures that there is maximum surface area for the pollutants to interact with the liquid.
Step 4 – Chemical Absorption
Based on the nature of the pollutants to be treated, water or other appropriate chemicals react with the gases to remove them from the airstream.
Typical pollutants include:
- Hydrochloric Acid (HCl)
- Sulphur Dioxide (SO₂)
- Sulphur Trioxide (SO₃)
- Nitric Acid Vapours
- Ammonia
- Nitrogen Oxides (NOx)
Step 5 – Clean Air Discharge
The cleaned air is then released through the exhaust stack after passing through the packed section and mist eliminator.
SPECIFICATION APPROACH
The design of an air pollution control system is based on the features of the process served. The flow rate of air, concentration of pollutants, temperature of the gas, pressure losses, and chemical resistance affect the design of the scrubber.
Plastic Fabricators has a great assortment of PP FRP Scrubbers, which are produced for the purpose of serving in various applications such as lab ventilation systems, chemical plant processes, pharmaceutical industries, electroplating plants, etc. The design of each scrubber is custom made to attain maximum scrubbing efficiency.
| Feature | Specification |
|---|---|
| Construction | PP Lined FRP / PVC Lined FRP |
| Design Type | Vertical Packed Bed Wet Scrubber |
| Packing Media | Virgin PP Random Tower Packing |
| Scrubbing Method | Counter Current Wet Scrubbing |
| Mist Eliminator | Polypropylene |
| Airflow Capacity | Custom Designed |
| Chemical Compatibility | Acid & Alkali Fumes |
| Installation | Indoor / Outdoor |
| Supply Scope | Design, Manufacturing, Installation & Commissioning |
| Applications | Suitable for chemical processing plants, industrial exhaust systems, ventilation systems, and can be used in new and old constructions. |
| Performance | Designed for reliable continuous industrial operation where chemical fumes need to be filtered before being released into the atmosphere. |
Designed for Continuous Industrial Ventilation
WHY PP FRP CONSTRUCTION OUTPERFORMS CONVENTIONAL SCRUBBERs ?
Industrial scrubbers function in a setting where there are corrosive gases, moisture, and chemicals solutions present at all times. The material from which the scrubber is made determines equipment life and maintenance needs.
Plastic Fabricators makes use of dual laminate material construction made up of polypropylene and FRP.
Polypropylene Inner Liner
The internal liner is always in contact with corrosive gases and chemicals used in the scrubbing process.
Benefits include:
- Superior resistance to acids
- Superior resistance to alkalis
- Smooth inner surface
- Less maintenance
- Long service life
FRP Structural Shell
The outer FRP shell acts as a mechanical support needed to enable the functioning of the equipment in an industrial setting.
Benefits include:
- Highly rigid construction
- Resistant to weather conditions
- Resistant to impact
- Can be installed outdoors
- Dimensional stability over time
Better Than Conventional Metal Scrubbers
Unlike traditional steel equipment that needs constant protective coating, this material is specifically meant to handle corrosive settings, thus reducing maintenance costs and increasing equipment life.
It makes PP FRP scrubbers ideal for processing of corrosive gases.
CUSTOM FABRICATION SERVICES
HOW TO SELECT THE RIGHT SCRUBBER
Selection of the scrubber goes beyond merely selection of tower.
Some operating parameters impact the design of the scrubber.
Process Information Required
- Type of Chemical Gas
- Air Flow Rate (CFM/CMH)
- Temperature of Gas
- Concentration of Contaminant
- Efficiency of Removing
- Neutralization Liquid
- Working Hours
- Available Space
- Duct Size
- Height of Stack
By giving this information at the inquiry stage, the proper design of the scrubber is ensured according to its purpose.
CUSTOM MANUFACTURING
- ✓Chemical Plants
- ✓Pharmaceutical Plants
- ✓Electroplating Plants
- ✓Pickling Plants
- ✓Manufacture of Bulk Drugs
- ✓Fertilizer Plants
- ✓Dyes & Pigments
- ✓Research Laboratory
- ✓Educational Institutions
- ✓Environmental Engineering Projects
- ✓Original Equipment Manufacturers (OEM)
- ✓Engineering, Procurement, and Construction Contractors
- ✓PP Lined FRP Construction
- ✓PVC Lined FRP Construction
- ✓Single Stage Scrubber
- ✓Multi-Stage Scrubber
- ✓Multiple Packing Zones
- ✓Custom Scrubber Diameter
- ✓Custom Packing Height
- ✓High Capacity Units
- ✓Complete Turnkey Supply
- ✓Export Supply
TECHNICAL SUPPORT
We Provide Full Technical Support
Our technical team is available to help you select the right profiles, verify load capacities, and confirm chemical compatibility for your specific application.
- ✓Load capacity calculations
- ✓Material selection guidance
- ✓Installation recommendations
- ✓Chemical compatibility data
- ✓Sample profiles for testing (charge applies)
- ✓Project quotations
- ✓Technical questions
- ✓Custom profile development
- ✓Bulk order pricing
ORDERING INFORMATION
How to Order
Call or message us directly with your requirements. No complex procurement process just tell us what you need, and we will get back to you with pricing and availability. If you are looking for a new or replacement PP grid, send whatever information you have available.
- →Type of Gas
- →Airflow (CFM / CMH)
- →Gas Temperature
- →Contaminant Concentration
- →Required Removal Efficiency
- →Scrubbing Chemical
- →Process Application
- →Installation Location
- →Operating Hours
- →Utility Availability
Call or message for pricing, stock availability, technical data sheets, sample requests, and custom quotes.
- 📞+91 98200 80431
- 📞+91 85919 42677
- ✉️mitesh@plasticfabricators.in
- 📍A-31, Second Floor, Ghanshyam Industrial Estate, Veera Desai Road, Andheri (West), Mumbai – 400053
All information accurate as of publication. Specifications subject to change with process improvements. Call to confirm current specifications for your application.
Ready to Order or Quote?
Call or message us directly. We provide load calculations, material selection guidance, chemical compatibility data, and sample profiles.